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Distillery Plant

Cane Based Distillery Plant

Ethanol produced from sugarcane and extracts has become a popular renewable biofuel. This development has provided a significant boost for sugarcane farmers in agriculture-dominated countries like India, Brazil & Africa Continent. Excess sugar production is diverted to ethanol production. This helps to stabilize sugarcane prices and prevent losses due to fluctuations in Crop Production. Additionally, burning ethanol produces a smokeless, blue-colored flame, which reduces smoke pollution. More production of ethanol results in use dependency on crude oil & increase the foreign exchange reserve in the country.
Features:
● Cane/ Molasses based distillery is a type of ethanol production process that utilizes Molasses, a by-product of sugar production, as feedstock.
● The process involves fermentation, distillation and dehydration to produce high-grade ethanol.
● Fermentation converts sugars from molasses into Alcohol, typically yielding an ethanol content of 10-15% v/v fermented wash.
● Distillation and dehydration processes further purify and concentrate the ethanol to achieve final purity of 99.8 % v/v, (Min)
● UFIPL offers Production capacity from 5 to 1000 KLPD. Plant can be customized based on client requirements.
● Our distillery design and engineering expertise includes Biological/ Chemical/ Instrumentation Process optimization for maximizing ethanol yield and plant efficiency.
- Selection and specification of process equipment and boughtout materials.
- Plant layout.
- Piping Routing.
- Preparation of Process Flow Diagram (PFD), Piping & Instrumentation Diagram (P&ID).
- Instrumentation and control systems.
- Safety and environmental considerations

Grain Based Distillery Plant

Grain based distillery is a type of ethanol production process that uses grains such as Corn, Wheat or Rice as feedstock. The process involves:
● Milling, Cooking & Liquefaction of grains to break down starches into simple sugars.
● Fermentation to convert simple sugars into ethanol.
● Distillation and dehydration for alcohol separation & Concentration.
● Ethanol purity 99.8 % v/v (Min).

CASAVA/ Sweet potato based ethanol plant

Ethanol production from cassava, sugerbeet & Sweet potato has emerged as one more assured feed stock for ethanol production it is expected to boost agro economy of producing continents like East Asian countries, South America, Africa & like Countries.

2G Ethanol from Bamboo & Other Agriculture waste

Second-generation (2G) ethanol production from bamboo and other agricultural waste like rice & wheat straw feedstocks offers a sustainable alternative to traditional fossil fuels. Utilization of this feedstock to convert them into value-added biofuels will solve the problem of disposing them & reducing smoke due to burning them in the agro fields.

Our technology converts lignocellulosic biomass into low-carbon ethanol, reducing greenhouse gas emissions and dependence on fossil resources. The process involves:
● Pre-treatment of biomass to break down lignin and cellulose.
● Enzymatic hydrolysis to convert cellulose into fermentable sugars.
● Fermentation with microorganisms to produce ethanol.
● Distillation and dehydration to produce high-purity ethanol.